TSC Celebrates 50 Years of Manufacturing Excellence
Since 1975, Texas Steel Conversion, Inc. (TSC) has set the benchmark for excellence in tubular manufacturing, delivering premium processing and finishing solutions for the oil and gas industry. For half a century, TSC has built a legacy defined by precision, reliability, and a steadfast commitment to quality.
As we celebrate this extraordinary 50-year milestone, we extend heartfelt gratitude to our incredible employees, loyal customers, and steadfast partners. Over the years, TSC's dedicated team has redefined the boundaries of steel processing, consistently producing products that surpass the highest standards. This relentless drive for quality has solidified TSC's reputation as a market leader. TSC proudly embodies the enduring spirit of American industry, forging boldly into the future with the same passion and dedication that has fueled its success since the very beginning.
Here’s to 50 more years of quality innovation, achievement, and unmatched excellence!
1975
1ST MANUFACTURING PLANT
Texas Steel Conversion, Inc. opens its inaugural plant located at Holmes Road in Houston, TX. This facility specialized in heat treating steel tubulars.
1980
EXPANSION
Our capabilities expanded with the addition of a Tubular Normalizing Furnace.
1981
EXPANSION
After meticulous planning and thorough preparation, our Premium Tubing Upsetter is operational.
1982
EXPANSION
Our processing capacity was significantly boosted with the addition of a second tubing Quench & Temper Line. This line has come to be known as the "West Line".
1983
EXPANSION
Our service offerings continue to grow with the addition of API Threading Capabilities up to 5-1/2" casing.
1984
CERTIFICATIONS & LICENSES
TSC holds the esteemed distinction of being one of the original American Petroleum Institute (API) Licensed Processors! This year we received licenses for 5A, 5AC, and 5AX.
1985
EXPANSION
A Barrel Quench & Temper Line was installed, tailored for Premium Upset Tubing and Casing. This addition gave us the ability to run material up to an impressive 9-5/8" O.D.
1986
EXPANSION
As our business grew, we scaled up our operations by acquiring 9 adjacent acres, now known as "Yard 2", allowing us to thread casing up to 9-5/8".
1988
EXPANSION: NEWLY CREATED PRODUCT
As our processing expertise evolved, TSC expanded its capabilities to include Forged Integral Joints for Horizonal Directional Drilling. This new product showcased our unique forging techniques as well as our expertise in metallurgy, heat treatment, and quality control.
1991
EXPANSION
Acquiring the “South Yard” extended the Holmes Plant to a total of 28 acres complete with 145,000 square feet of buildings. This strategic growth gave TSC the ability to increase the footprint of the plant to better service the industry.
1995
EXPANSION
The advanced Inspection and Hydro Line is installed, further enhancing our processing capabilities and commitment to quality.
1996
EXPANSION:
2ND MANUFACTURING PLANT
TSC expands its operations with the acquisition of the former Aztec Manufacturing facility, fully equipped with multiple upsetters and advanced heat treat equipment. This second plant, known as King, reinforced our commitment to growth and innovation.
1997
EXPANSION:
TSC expands by adding another Inspection and Hydro Testing Line.
1998
EXPANSION:
DRILL PIPE MANUFACTURING
The Drill Pipe Manufacturing Plan is approved, marking an exciting milestone in TSC's growth! Adding to the momentum, the Turn and Bore Line (image below) was successfully installed at King, increasing production capabilities.
2000
EXPANSION
Our dedicated team reaches a new milestone with the successful launch of the Drill Pipe Weld Line.
CERTIFICATION & LICENSES
As we work towards being able to manufacture the highest quality drill pipe, TSC applies for and is granted API License Spec 7 for Tool Joint Threading.
STRATEGIC PARTNERSHIP
TSC achieved a major milestone by forging an exclusive partnership with Fortune 500 company, Smith International. Under this partnership, Smith International was designated as the sole distributor of the drill pipe manufactured by TSC with the ability to market it under the Smith brand. This arrangement lasted 11 years and paved the way for TSC to expand into the competitive drill pipe market and solidified our status as a key industry player.
2004
EXPANSION:
3RD MANUFACTURING PLANT
TSC further expands its operations with the acquisition of a third plant in Bryan, Texas. This pivotal move was driven by TSC's vision to enhance production capacity and support increasing customer demand. The facility spans 55 acres and includes 175,000 square feet of building space, two double-toggle upsetters, and a state-of-the-art walking beam furnace.
2005
EXPANSION
In less than a year, the Bryan Plant has been transformed by our in-house engineering team into a fully integrated powerhouse for tubing production. With the installation of an API EUE Tubing Thread Line, it is now capable of processing tubing from start to finish - streamlining operations and setting a new benchmark for efficiency.
2006
EXPANSION
Driven by the increased demand for drill pipe, a Second Drill Pipe Weld Line is installed at King. This expansion not only boosts production capacity but also reinforces TSC's ability to meet growing industry needs while maintaining its commitment to unparalleled quality.
2008
EXPANSION: NEW PRODUCT
TSC advanced drilling capabilities with the launch of the Texas Steel Double Shoulder (TSDS) Drill Pipe Thread! It set the new standard for performance and reliability.
2010
EXPANSION:
4TH MANUFACTURING PLANT
TSC continues its expansion with the addition of a 4th location, Almeda. This state-of-the-art-facility, strategically planned and constructed by TSC, spans an expansive 40 acres, featuring 172,000 square feet of dedicated tubing processing space. Designed by TSC's in-house engineering team, the processing lines incorporate cutting-edge technology and an innovative layout to maximum efficiency. To further optimize operations, the facility is equipped with an overhead crane system specifically tailored for energy efficient, safe tube handling (pictured below).
2011
EXPANSION: NEW DIVISION
Launching TSC Drill Pipe and our marketing division signifies a transformative step for TSC as we seize the opportunity to strengthen our market presence and establish ourselves as the premiere manufacturer of drill pipe under our own brand.
DEPENDABILITY * RELIABILITY * CONSISTENCY * LONG LIFE
2010
EXPANSION
The King Plant ramps up its capabilities with the addition of a Second Upsetting Line. This upgrade bolsters drill pipe production capacity and enhances efficiency.
CERTIFICATIONS AND LICENSES
API also grants TSC Quality Licenses for ISO 9001, API QH, API 290041, and Spec 7-1.
2015
EXPANSION
Our engineering team installs an API EUE Tubing Threading Line at Almeda, boosting our processing capacity and reducing turnaround times for our customers.
2018
EXPANSION:
5TH MANUFACTURING PLANT & NEW DIVISION
A New Division is added to the TSC family of companies: TSC HDD. This division specializes in manufacturing the drill pipe and tubular products specifically needed for Horizontal Directional Drilling. With the acquisition of the Miller plant, TSC now boasts the capability to produce Large O.D. Welded HDD and Drill Pipe up to 8-3/4" O.D.
EXPANSION
King steps into a new era of capability by adding Heavy Weight Drill Pipe machining capabilities. In addition, a Semi-Premium Casing Thread Line is added to Holmes operations.
2021
CERTIFICATIONS & LICENSES
Through a dedication to responsible practices, TSC proudly achieves the prestigious ISO 14001: Environmental Management Systems certification.
2022
EXPANSION: NEW TECHNOLOGY
TSC makes a game-changing move with the acquisition of the patented, high-torque, and field-proven PTECH+™ Drill Pipe Connection! Engineered for superior performance and to achieve extended laterals, this advanced connection ensures exceptional torque capacity, optimal flow rates, and enhanced fatigue resistance.
2022
EXPANSION: NEW DIVISION
TSC Subsea Tubulars is a specialized division dedicated to harnessing our unparalleled manufacturing expertise for the demanding subsea environment. With a focus on innovation and precision, we deliver tailor-made tubular products designed to meet the unique and exacting requirements of our customers' offshore operations.
EXPANSION
A Full-Length Spiraling Machine is brought online for Range 3 products. This additional capability showcases TSC's dedication to meeting our customers' needs and commitment to delivering products tailored for the most challenging drilling environments.
2023
SETTING RECORDS
TSC Drill Pipe and the PTECH+™ connection played a pivotal role in helping a Major Operator set a new company record in the Marcellus region. This innovative connection was instrumental in drilling and completing the longest wellbore ever recorded in the Marcellus Shale, showcasing its unmatched strength, torque capacity, and reliability in delivering exceptional results in even the most demanding environments.
EXPANSION: NEW DIVISION
TSC University officially opens for enrollment, offering an exciting lineup of technical courses and certification trainings! Designed to empower industry professionals, these unique programs focus on practical expertise and immersive hands-on experience. With a strong emphasis on applied knowledge and comprehensive understanding, TSC University equips participants with the skills they need to excel in real-world field applications, setting a new standard for professional development in the industry.
2024
EXPANSION: NEW PROGRAM
TSC Drill Pipe launches the TSC HOIST (Hands On Interactive Support & Training) program, embodying our customer-centric philosophy. This initiative is built on a foundation of quality and dedicated service, with a singular goal: helping you achieve your drilling goals! With TSC Drill Pipe, you’re not just purchasing a product; you’re investing in a partnership with unmatched support that redefines what it means to put customers first.
2024
MILESTONE:
50 YEAR ANNIVERSARY!
TSC turns 50! The five stars in the logo symbolize our remarkable journey over the past five decades. During this time, TSC has experienced tremendous growth, expanding from one to five plants with the capacity to process 32,000,000’ of tubing and casing, along with 144,000 joints of drill pipe annually. Additional milestones include expanding into new markets (TSC Drill Pipe, TSC University, TSC HDD, TSC Subsea Tubulars, TSC Coatings); achieving engineering feats that increase efficiency and maintaining an unwavering commitment to quality.
FUTURE
EXPANSION: NEW DIVISION
We are excited to announce the grand opening of TSC Coatings, a pioneering for TSC in the world of internal plastic coating (IPC) At TSC Coatings, we intend to provide state-of-the-art IPC solutions that are designed to enhance the durability, performance, and lifespan of various industrial products. Our manufacturing processes will ensure that every coating we produce meets the highest standards of quality and reliability.
Texas Steel Conversion is growing its capabilities with the addition of a second double-ended casing semi-premium threadline - increasing capacity for casing sizes up to 9-5/8"!